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ISO 9001 certified

Tyre Recycling Solutions

CE Mark

Tyre Recycling Market & Industry Context in India

India produces millions of end-of-life tyres annually due to the growing number of vehicles. Efficient recycling using modern tyre recycling machines not only helps cities and industries comply with environmental regulations but also creates economic opportunities. The recycling industry supports a circular economy by transforming waste tyres into valuable products for various applications, contributing to both environmental and economic sustainability.

 

Applications of Recycled Tyres

The materials recovered from end-of-life tyres using tyre recycling machines have multiple industrial and commercial applications:

  • Rubber granules: Used in playgrounds, sports tracks, mats, and flooring solutions.
     

  • Steel: Extracted from tyre beads and reused in construction or manufacturing.
     

  • Fibers: Applied in industrial and manufacturing processes.
    By recovering these materials, tyre recycling machines turn waste into valuable resources and minimize the need for raw materials, supporting a greener, more sustainable economy.

Tyre/Tire Recycling Machine – Key Processes & Benefits

1. Collection & Transportation
The first step in tyre recycling is collecting old tyres from vehicles, garages, and scrap dealers. Proper collection ensures a steady supply of feedstock for the tyre recycling machine and prevents environmental hazards caused by tyre dumping.

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2. Debearding & Shearing
Using a debearding machine and shearing machine, steel beads are removed and tyres are cut into smaller pieces. This step prepares the tyres for shredding and ensures the tire recycling machine can operate efficiently.

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3. Shredding
Shredders, including single shaft and twin shaft shredders, break the tyres into smaller fragments. Shredding is crucial for material separation and increases the efficiency of the subsequent tyre recycling machine processes.

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4. Pulverization
Shredded tyre fragments are further processed in a pulveriser to produce rubber granules or powder. This product can be used in construction, sports surfaces, and manufacturing, adding economic value to the tyre recycling machine operation.

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5. Metal & Fiber Separation
Magnetic separators extract steel wires from shredded tyres, while other fibers are separated mechanically. This ensures maximum recovery of reusable materials during tyre/tire recycling.

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6. Dust Collection
Dust collectors maintain a safe and clean environment during processing. Efficient dust management enhances the performance of the tyre recycling machine and ensures compliance with environmental safety standards.

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7. Environmental Benefits
Using a tyre recycling machine reduces landfill pressure, prevents tyre fires, and lowers pollution. Recycling old tyres contributes to cleaner cities and a sustainable environment.

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8. Economic & Resource Recovery Benefits
Tyre recycling machines recover rubber, steel, and fiber materials, which can be sold or reused in manufacturing, creating revenue opportunities and reducing dependency on raw materials.

 

9. Compliance & Industry Standards
Operating a tyre recycling machine helps recyclers comply with environmental

regulations and ISO standards, supporting sustainable practices and legal compliance in tyre recycling operations.

Tyre Recycling Process Flow

The tyre recycling process using modern tyre recycling machines involves multiple stages to ensure maximum recovery and safety:

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  1. Collection & Transportation: Old tyres are gathered from garages, vehicles, and scrap dealers.
     

  2. Debeading & Shearing: Steel beads are removed, and tyres are cut into smaller pieces.
     

  3. Shredding: Single or twin shaft shredders break tyres into smaller fragments.
     

  4. Pulverization: Shredded tyres are processed into rubber granules or powder.
     

  5. Metal & Fiber Separation: Magnetic separators extract steel wires, and fibers are separated for reuse.
     

Dust Collection: Dust collectors maintain a clean and safe environment during the entire process.
This structured approach with tyre recycling machines ensures efficient material recovery, environmental safety, and compliance with industrial standards.

Tyre recycling is a relatively simple process. Similar to any other comprehensive recycling solution, tyre recycling is also a series of batch activities. The output of each activity is either a saleable product in itself or acts as the input feed for the next process. 

Tyre Recycling Solution and Machines

We provide complete consulting services for setting up a tyre recycling facility and provide some of the machines needed in the entire chain of activities. We are ISO 9001 certified. Our products comply with the quality standards of CE Mark.

 

The following machines are generally required in a tyre recycling setup.

  1. Debeading machine

  2. Shearing machine

  3. Single Shaft shredder

  4. Twin shaft shredder

  5. Pulveriser

  6. Magnetic Separator

  7. Dust Collector

  8. Conveyors

FAQs – Tyre/Tire Recycling Machine

1. Why is a tyre recycling machine important?
A tyre recycling machine is essential for converting end-of-life tyres into valuable materials like rubber granules, steel, and fibers. It helps reduce landfill waste, prevent environmental pollution, and support sustainable recycling practices.

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2. How can I start a tyre recycling facility in India?

To start a tyre recycling facility, assess waste volume and types, choose appropriate tyre recycling machines, implement collection and segregation systems, and comply with local environmental regulations. Partnering with experts like Respose India ensures a fully customized, ISO-certified recycling solution.

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3. What materials are recovered using a tyre recycling machine?

A tyre recycling machine recovers rubber granules for playgrounds and mats, steel for construction and manufacturing, and fibers for industrial applications. This turns waste tyres into valuable resources while supporting a circular economy

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